Audi 2.7t Manual Axle Snap Ring Size

  1. Audi 2.7t Manual Axle Snap Ring Size Guide
  2. Audi 2.7t Manual Axle Snap Ring Size Calculator
  3. Audi 2.7t Manual Axle Snap Ring Size Chart

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Page 1 of 37

39-5
Front final drive, servicing Notes:
Transmission installed
General repair notes page 00
-27
.
Rules of cleanliness for working on automatic
transmissions page 37
-148
.
1 -
Seal
Between final drive and transmission
housing Always replace page 39
-28
2 -
Adjustment shim
Behind tapered roller bearing outer race
3 -
Tapered roller bearing outer race
4 -
O-ring Always replace
Pa
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.AT01.39.2

Page 2 of 37

39-6
5 -
Locking bolt - 30 Nm
6 -
Bolt - 23 Nm
7 -
Right drive flange
8 -
Seal
For right drive flangeAlways replace page 39
-9
9 -
Bolt - 23 Nm
Observe tightening sequence page 39
-
36
10 -
Cover for final drive
11 -
Adjustment shim
Behind tapered roller bearing outer race
12 -
Tapered roller bearing outer race
13 -
O-ring Always replace page 39
-36
Pa
ge 2 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Page 3 of 37

39-7
14 -
Differential
15 -
Bolt - 23 Nm
Observe tightening sequence page 39
-
27
16 -
Cover for front final drive
Shown here: Front wheel drive versionAll wheel drive version page 39
-52
, item
31
17 -
Bushing
18 -
Gasket
Always replace page 39
-24
19 -
Spring dowel sleeve
20 -
Lever
For shift rod
21 -
Seal For shift rodAlways replace page 38
-31
22 -
Bolt - 23 Nm
Pa
ge 3 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Page 4 of 37

39-8
23 -
Seal
For left drive flangeAlways replace page 39
-13
24 -
Drive gear
For Speedometer Vehicle Speed Sensor
(VSS) -G22- Installed position page 39
-20
25 -
Left drive flange
Removing and installing page 39
-13
26 -
Mounting bracket for drive flange
27 -
Grooved ball bearing for drive flange
Always replace page 39
-13
28 -
Snap ring
29 -
O-ring
Square cross sectionRemove and install left drive flange to
replace page 39
-13
Pa
ge 4 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Page 5 of 37

39-9
Seal for right drive flange, replacing
Special Tools and equipment
VW681 extractor lever
3382 right seal installer
VAG1306 drip tray
Pa
ge 5 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Page 6 of 37

39-10
Removing
- Loosen bolt drive axle/wheel hub while the
vehicle is still standing on its wheels.
- Remove wheel.
- Remove heat shield for right drive axle.
- Remove right drive axle:
Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing
- Remove bolt for flange shaft (arrow) while securing against turning
using a drift.
- Place VAG1306 drip tray underneath.
Pa
ge 6 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Audi 2.7t Manual Axle Snap Ring Size Guide

Page 7 of 37

39-11
- Remove right drive flange.
Installing - Drive flange seal, pulling out.
- Coat outer edge of oil seal with gear oil.
- Drive in new seal to stop, without canting.
Installation position: The open side of the seal faces the
transmission.
- Install right drive flange.
Pa
ge 7 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Page 8 of 37

Audi 2.7t Manual Axle Snap Ring Size Calculator

39-12
Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive
axle, removing and installing
Tightening torques - Install bolt for drive flange (arrow, 23 Nm) while securing drive flange
against turning, using a drift.
- Install drive axle.
- Install heat shield for right drive axle.
- Checking oil level in front final drive page 39
-1 .
Component
Nm
Drive flange to transmission 23
Drive axle to drive flange M10 77
Driveshaft to drive flange M8 39
Heat shield for driveshaft to transmission
23
Pa
ge 8 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Page 9 of 37

39-13
Seal and grooved ball bearing for left drive
flange, replacing
Special Tools and equipment
VW401 thrust plate
VW402 thrust plate
VW407 punch
VW412 punch
VW681 extractor lever
32-109 driving sleeve
Pa
ge 9 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Audi

Page 10 of 37

Audi 2.7t Manual Axle Snap Ring Size

39-14
2040 press tube
3384 assembly mandrel
VAG1306 drip tray
VAG1358A - oil siphoning unit
Pa
ge 10 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Audi 2.7t Manual Axle Snap Ring Size Chart

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